2002 jetta tdi manual transmission swap

Manual transmission parts for volkswagen jetta for sale ebay. Complete manual transmissions for volkswagen jetta ebay. I own a 2002 vw jetta manual transmission with 200,000. Inluding pedals,wires,tranny drive shafts,starter, everything what takes to run your car. Used 2002 volkswagen jetta for sale near you edmunds. When i purchased my new car, the salesman at vw of langhorne, pa, was certain that i would kill the clutch on the first drive as had all other people who purchased a. Volkswagen golf s tdi 4door hatchback with 6speed manual transmission. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic transmission deployed in cabrio, jetta, golf, gti, new beetle manufactured. I was contracted by a client to convert a tdi automatic golf to 5 speed manual, the transmission had failed and the cost of replacement was too high compared to converting the car to manual which i did. I will try some of the fixes listed below such as placing the car in neutral with the clutch up then shifting to reverse. Inluding pedals,wires,tranny drive shafts,starter, everything what takes. Api gl5, sae 80w90 mineral for manual transmissions. I just purchased a very clean 2002 tdi jetta wagon, wautomatic transmission. Narrow your results brand midwest 3 autozone rewards.

My car is in great shape and i dont want to sell it. Quality german auto parts vw auto to standard conversion kits. Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. Engine may not be possible, may need manual transmission ecm recode from 3 to 1 for auto. All north american tdis from 1996 through 2003 came with a. The jetta s manual transmission has two plugs for filling and emptying the transmission fluid, located on the side and bottom of the transmission case. I have a replacement alh engine which was extracted from a 2003 jetta with an automatic transmission. I have some friends that know vw cars so they could help me. Auto to manual swap procedures for the mkiv tdi including bug. Steering column module code for manual engine may not be possible, may need manual transmission ecm recode from 3 to 1 for auto. A standard fivespeed manual and optional fourspeedautomatic transmission are available, but the jetta gls 1. Or you can replace it with a manual transmission line, which is what we did. I have a bad 5sp trans in my 2006 jetta and am considering a swap to a 6 speed mt. What type of transmission fluid for volkswagen jetta.

A standard fivespeedmanual and optional fourspeedautomatic transmission are available, but the jetta gls 1. Passat 5 speed manual trans conversion kansas city tdi. I have a 2001 tdi golf with manual transmission and a bad engine. Jun 05, 2014 after the 01m automatic let loose, its replacement was this 02j fivespeed manual unit from the same era jetta tdi.

Its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual. Raise the front high enough to be able to remove the transmission out through the bottom with the transmission sitting on a transmission jack, and place jack stands. Reference a thread on tdiclub called project kill da auto wabbit by. Detailed features and specs for the used 2002 volkswagen jetta including fuel economy, transmission, warranty, engine type, cylinders, drivetrain and more. Darkside developments tdi 02m 5 speed to 6 speed conversion kit. Volkswagen jetta mk4 manual transmission fluid change. Aside from the flywheel, and perhaps the starter motor, are there any other parts on the automatic tdi engine that are. Volkswagen jetta manual transmission problems part 1. I will try some of the fixes listed below such as placing the car in neutral with the clutch up. All north american tdi s from 1996 through 2003 came with a. Can get shift box and pedal clusters and most everything but nobody is 100% on what trans i can use like a 1. When i purchased my new car, the salesman at vw of langhorne, pa, was certain that i would kill the clutch on the first drive as had all other people who purchased a manual 2010 tdi. Sep 06, 2011 can anyone please let me know what trans i should put in place of an automatic trans to convert to a 5 speed manual on a 2001 jetta tdi 1. Jun 12, 2017 vw trans swap automatic to manual the forbidden apple.

Either way, i can help you solve the problem with your beloved car. I bought an 01 manual jetta and sold my old 00 automatic jetta for a smaller difference than the cost of a trans upgrade. The car will not go into reverse due to a grinding sound while attempting it and shifting to other gears is very stiff. Vw trans swap autom atic t o manual the forbidden apple. Golf a4 mk4 tdi 02m 5 speed to 6 speed conversion kit. Jun 10, 2010 i just purchased a very clean 2002 tdi jetta wagon, wautomatic transmission. The way i do this is to connect pin 2 from the vss to pin 56 of the transmission computer which is no longer installed. Auto to manual trans swap in a 2002 vw jetta tdi tdiclub. Set includes large gear 02z 311 158a, small gear, 02z 311 361a, and spring plate for the small gear. The automatic transmission was beginning to slip, and this was the. The worst complaints are transmission failure, threw a bearing, transmission not shifting properly. I love doing these conversions, but your 01m can be fixed. It runs fine, but seems to have a slight delay in the shifting sometimes.

I swapped a manual transmission into my 2002 jetta tdi. This is an overview and timelapse video of one of my recent projects. The standard 5 to 6 speed setup comes with all the items you see in the picture. If you are simply checking the level of oil in your transmission, start by removing the top filler plug on the side of the transmission. I was told this is a common 2002 only problem, and can be fixed by replacing the shift module passenger side by firewall with one for a 2003. For one, the cost of replacing the automatic with a new one. Mk4 jetta auto manual transmission swap automatic transmission removed from a volkswagen jetta 2002 tdi, alh engine, vw mk4 jetta golf beetle manual 5 speed transmission ebj 1. Gateway code out the transmission module, be sure to disconnect the trans module or pull the 20 amp fuse for it. Volkswagen jetta mk4 manual transmission fluid change jetta. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. Ive done a 16v auto b3 wagon to a 5 speed tdi a gas vr6 auto b4 wagon to a 5 speed tdi, a mechanical tdi swap into a caddy, and more. This is my first little video on this car, more are coming. For customers converting from auto to manual we can supply all the extra parts you require, including the clutch pedal assembly.

Please transfer your shifter from yours if yours is the 20002004 vw. I also ordered some of the 4 cylinder tdi swap parts from quality german. Volkswagen jetta gli 2002, sae 75w api gl4 manual transmission fluid, 1 liter by febi. Replace the ps line of the automatic for the manual along with the transmission mount 3 bolt mount on the automatic, 2 bolts on the manual with different spacing. Auto to manual swap procedures for the mkiv tdi including. Quality german auto parts vw mk 4 transmissions golf. Jetta, passat, golf, cabrio, new beetle manual and automatics.

After the 01m automatic let loose, its replacement was this 02j fivespeed manual unit from the same era jetta tdi. I know that i need a different 5th gear so it lowers the rpms and so on. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code. Swap over the shift linkage for the manual and reinstall exhaust. Complete manual transmissions for volkswagen jetta for sale ebay. Nozzles,clutch,tt bits,other stuff 1 point 2 years ago. I own a 2002 vw jetta manual transmission with 200,000 miles. Vw volkswagen jetta tiptronic automatic to 5 speed youtube. Auto to manual trans swap in a 2002 vw jetta tdi i have recently bought a 2001 vw jetta wagon gas to swap the 5 speed manual into my tdi.

May 17, 2010 i own a 2002 vw jetta manual transmission with 200,000 miles. Starting a automatic to manual conversion tdiclub forums. Yesterday i had a hard time putting the car into first gear. Vw trans swap automatic to manual the forbidden apple. Install the clutch kit and reinstall manual transmission along with the matching bolts. The jettas manual transmission has two plugs for filling and emptying the transmission fluid, located on the side and bottom of the transmission case.